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V-belt tension calculator

Set belt tension by numbers, not by feel. Get the force for a tension gauge, the frequency for a sonic meter, and the load your bearings will carry.

How to use it

  1. Enter the belt section, number of belts, design power, small pulley size and speed.
  2. Measure the span length on the machine and enter it.
  3. Push each belt at mid-span with the force shown and check it moves the deflection shown, or compare the sonic meter reading with the target frequency.

Questions

How tight should a V-belt be?

Tight enough to carry the load without slipping at start-up, and no tighter. The usual check is a deflection of 1/64 of the span (16 mm per metre) at the force from the calculator; new belts are set about 1.3× higher and re-checked after 4–24 hours.

What happens if a belt is too tight?

Over-tension overloads motor and machine bearings, can bend or fatigue shafts and stretches belts. Repeated bearing failures on a belt drive usually point to over-tension.

Read the full guideV-belt tension calculator → installation.html

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